For me, Lean is not only about tools?it is about listening, learning, and improving the way people work
Aktualisiert am 09.07.2026
Profil
Freiberufler / Selbstständiger
Remote-Arbeit
Verfügbar ab: 09.07.2026
Verfügbar zu: 100%
davon vor Ort: 100%
Six Sigma Black Belt
Lean Management
Prozessoptimierung
English
Proficient Agile Exposure (Portfolio / Program Level)
German
currently improving, B1 ? Prüfung im Juni
Telugu
native
Hindi
advanced

Einsatzorte

Einsatzorte

Deutschland, Schweiz, Österreich
möglich

Projekte

Projekte

1 year
2025-08 - now

Operational Excellence & Lean Transformation

Freelance Consultant
Freelance Consultant
Supporting organizations with operational improvement initiatives, Lean implementation, and process optimization programs.
  • Support organizations in improving operational performance through Lean methods and structured problem-solving.
  • Conduct process assessments to identify delays, rework, bottlenecks, and waste in daily operations.
  • Facilitate workshops such as Value Stream Mapping, root cause analysis sessions, and Kaizen events.
  • Coach managers on how to run daily performance routines, track KPIs, and sustain improvements.
  • Create practical playbooks, templates, and simple tools that teams can use without external support.
2 years 4 months
2023-04 - 2025-07

Global Operational Excellence

Global manufacturer of dental products with ?200M revenue, ~1,000 employees across manufacturing & repair operations.
  • Worked directly with global operations teams across 3 regions to improve manufacturing and repair performance through Lean improvements.
  • Established process ownership and governance model using ADONIS, ensuring process documentation and improvements are maintained globally. Standardized 20+ processes globally
  • Reduced repair turnaround time from 49 days to 5 days by redesigning the workflow, reducing waiting time, and improving handovers.
  • Improved on-time delivery by 15% by improving planning routines and implementing daily tracking of open work orders.
  • Reduced defects by 25% by improving standard work, strengthening quality checkpoints, and supporting structured problem solving.
  • Increased productivity by 25% by introducing daily shopfloor routines, visual management boards, and clearer workload planning.
Ivoclar Vivadent, Pforzheim
2 years 6 months
2020-10 - 2023-03

Operational Excellence

Senior Manager
Senior Manager
Global logistics and warehouse network operating across 4 regions with 45 countries.
  • Led global improvement initiatives across logistics operations in 45 countries and 800+ locations.
  • Standardized 20+ warehouse and logistics processes using SAP Signavio to ensure consistent ways of working across regions.
  • Built a ?3M productivity pipeline by identifying improvement opportunities, validating savings with finance, and tracking implementation progress.
  • Improved warehouse receiving productivity by 30% by redesigning flow, reducing movement waste & balancing workload.
  • Set up performance routines such as daily KPI tracking, tier meetings, escalation paths, and operational dashboards.
  • Coached ~100 managers and improvement leads on Lean basics, daily management, and problem-solving methods.
  • Used process mining dashboards to identify ?1.2M automation opportunities, supporting future digital improvements.
Delivery Hero SE, Berlin
3 years 10 months
2016-04 - 2020-01

Lean transformation initiatives across regional operations

Regional Lean Consultant
Regional Lean Consultant
Engineering and industrial services company with ?280M regional revenue, 12 operational sites, & 1,000+ workforce. Led Lean transformation initiatives across regional operations to improve project execution performance and operational productivity.
  • Supported Lean transformation across 12 project sites and worked closely with site leadership teams.
  • Delivered ?4M cost savings by reducing rework, improving workforce utilization, and strengthening execution discipline.
  • Improved on-time project delivery from 70% to 93% by introducing daily planning routines and clear progress tracking.
  • Reduced rework by 30% by identifying root causes and improving process discipline.
  • Improved workforce productivity by 17% by implementing standard work and better daily coordination.
  • Implemented visual management boards, daily stand-ups, escalation routines, and leadership site walks across all sites.
KAEFER LLC., Middle East
11 months
2015-05 - 2016-03

Operational excellence initiatives

Delivery Excellence Manager
Delivery Excellence Manager
Led operational excellence initiatives across 500+ employee global banking operations
  • Led productivity improvement program for a 500+ employee banking operations team.
  • Delivered $3.2M savings by improving process efficiency and reducing manual effort.
  • Improved productivity by 31% through workflow redesign and improved performance tracking.
  • Reduced cycle time by 43% by removing bottlenecks and improving handovers.
Mphasis, Bangalore, India
1 year 10 months
2013-07 - 2015-04

Lean transformation initiatives

Lean Six Sigma Consultant
Lean Six Sigma Consultant
Delivered Lean transformation initiatives across global finance and accounting shared services operations.
  • Delivered & mentored Lean Six Sigma projects for finance and accounting processes for global clients.
  • Reduced invoice cycle time by 55% by simplifying approvals and improving workflow steps.
  • Improved process accuracy from 76% to 98% by reducing errors and introducing standard checks.
  • Delivered $1.8M cost savings by reducing manual work and improving efficiency.
  • Reduced DSO from 62 to 48 days by improving billing and collections process discipline.
Accenture Consulting, Bangalore, India
7 years 6 months
2006-02 - 2013-07

Operational optimization initiatives

Assistant Manager ? Re-Engineering & Quality | Operations Team Lead | Process Specialist
Assistant Manager ? Re-Engineering & Quality | Operations Team Lead | Process Specialist
Led operational improvement initiatives across finance, operations, and customer service processes
  • Led process improvement projects across customer service and finance operations.
  • Delivered £1M+ improvements by simplifying workflows and reducing inefficiencies.
  • Reduced cycle time by up to 35% through process redesign and better work allocation.
  • Improved client cash flow by $3M through faster order processing and better operational controls.
Genpact, Hyderabad, India

Aus- und Weiterbildung

Aus- und Weiterbildung

2 years
2010-10 - 2012-09

Marketing & Operations Management

MBA, Symbiosis University, Pune- India
MBA
Symbiosis University, Pune- India
2 years 10 months
2003-07 - 2006-04

Electronics & Communication Engineering

Bachelor of Technology, JNTU, Hyderabad-India
Bachelor of Technology
JNTU, Hyderabad-India

Position

Position

SENIOR MANAGER ? OPERATIONAL EXCELLENCE | LEAN TRANSFORMATION

Kompetenzen

Kompetenzen

Top-Skills

Six Sigma Black Belt Lean Management Prozessoptimierung

Schwerpunkte

  • Manufacturing
  • Global Operations
  • Shared Services
  • Lean Consulting

Produkte / Standards / Erfahrungen / Methoden

BPMN Modeling
Signavio
ADONIS
Agile Exposure
Portfolio / Program Level
Profile
Operational Excellence and Lean Transformation leader with 15+ years of experience helping teams simplify complex operations and deliver real, measurable results across manufacturing, logistics, aviation, construction, and global service environments. What drives me most is working closely with people on the ground - understanding the challenges they face every day and turning those insights into practical improvements that make work easier, faster, and more reliable. Over the years, I have delivered significant cost savings and built an impactful productivity pipeline by leading cross-functional transformation programs across multi-site operations in 45 countries and 800+ locations. I bring a balance of strategic leadership and hands-on execution, combining Lean operating systems, process redesign, value stream mapping, and shopfloor performance management to create sustainable change that teams can own and continue long after the project ends.

Core Competencies and skills
  • Lean Transformation & Continuous Improvement 
  • Productivity & Cost Reduction 
  • Process Mapping & Redesign 
  • Value Stream Mapping 
  • Standard Work & Work Simplification 
  • Daily Performance Management (KPIs, Tier Meetings) 
  • Problem Solving (PDCA, Root Cause Analysis) 
  • Visual Management & Shopfloor Systems 
  • Stakeholder Management 
  • Coaching & Training Leaders 
  • Change Management 
  • Program Governance & Benefit Tracking 
  • Process Mining & BPM Tools (SAP Signavio, ADONIS)

Motivation
I chose a career in Operational Excellence because I enjoy being close to real operations and real people. What motivates me most is traveling to different project sites, meeting the teams who run the process every day, and understanding how work happens in reality?not just in reports or dashboards. I get energy from working hands-on with teams on the ground, observing the process, identifying what slows people down, and helping them implement simple changes that make their work easier and more effective.

Transformation Impact (Selected Achievements)
  • Delivered ?4M+ sustainable cost savings by leading multi-site Lean transformation programs, establishing governance models, and ensuring measurable benefit realization.
  • Built and managed a ?3M productivity improvement portfolio, including business case development, pipeline governance, prioritization, and tracking across global logistics operations.
  • Reduced Operational cycle time by up to 90% through value stream redesign, flow optimization, and elimination of non-value-added work.
  • Improved on-time delivery from 70% to 93% by implementing performance management systems, strengthening operational governance, and enabling leadership accountability.
  • Achieved 25?30% productivity improvements across manufacturing, repair and warehouse environments through Standard Work, capacity optimization, and Lean system deployment.
  • Standardized operating models across 45 countries and 800+ locations, enabling scalable process excellence and consistent KPI-driven execution.
  • Implemented Lean Management Systems including Daily Performance Management (DPM), visual management, tier meetings, and escalation routines, improving operational transparency and decision-making speed across 4+ industries
  • Enabled more than 20 digital process transformation through SAP Signavio, ADONIS BPM and process mining, identifying automation opportunities and accelerating data-driven continuous improvement.

Einsatzorte

Einsatzorte

Deutschland, Schweiz, Österreich
möglich

Projekte

Projekte

1 year
2025-08 - now

Operational Excellence & Lean Transformation

Freelance Consultant
Freelance Consultant
Supporting organizations with operational improvement initiatives, Lean implementation, and process optimization programs.
  • Support organizations in improving operational performance through Lean methods and structured problem-solving.
  • Conduct process assessments to identify delays, rework, bottlenecks, and waste in daily operations.
  • Facilitate workshops such as Value Stream Mapping, root cause analysis sessions, and Kaizen events.
  • Coach managers on how to run daily performance routines, track KPIs, and sustain improvements.
  • Create practical playbooks, templates, and simple tools that teams can use without external support.
2 years 4 months
2023-04 - 2025-07

Global Operational Excellence

Global manufacturer of dental products with ?200M revenue, ~1,000 employees across manufacturing & repair operations.
  • Worked directly with global operations teams across 3 regions to improve manufacturing and repair performance through Lean improvements.
  • Established process ownership and governance model using ADONIS, ensuring process documentation and improvements are maintained globally. Standardized 20+ processes globally
  • Reduced repair turnaround time from 49 days to 5 days by redesigning the workflow, reducing waiting time, and improving handovers.
  • Improved on-time delivery by 15% by improving planning routines and implementing daily tracking of open work orders.
  • Reduced defects by 25% by improving standard work, strengthening quality checkpoints, and supporting structured problem solving.
  • Increased productivity by 25% by introducing daily shopfloor routines, visual management boards, and clearer workload planning.
Ivoclar Vivadent, Pforzheim
2 years 6 months
2020-10 - 2023-03

Operational Excellence

Senior Manager
Senior Manager
Global logistics and warehouse network operating across 4 regions with 45 countries.
  • Led global improvement initiatives across logistics operations in 45 countries and 800+ locations.
  • Standardized 20+ warehouse and logistics processes using SAP Signavio to ensure consistent ways of working across regions.
  • Built a ?3M productivity pipeline by identifying improvement opportunities, validating savings with finance, and tracking implementation progress.
  • Improved warehouse receiving productivity by 30% by redesigning flow, reducing movement waste & balancing workload.
  • Set up performance routines such as daily KPI tracking, tier meetings, escalation paths, and operational dashboards.
  • Coached ~100 managers and improvement leads on Lean basics, daily management, and problem-solving methods.
  • Used process mining dashboards to identify ?1.2M automation opportunities, supporting future digital improvements.
Delivery Hero SE, Berlin
3 years 10 months
2016-04 - 2020-01

Lean transformation initiatives across regional operations

Regional Lean Consultant
Regional Lean Consultant
Engineering and industrial services company with ?280M regional revenue, 12 operational sites, & 1,000+ workforce. Led Lean transformation initiatives across regional operations to improve project execution performance and operational productivity.
  • Supported Lean transformation across 12 project sites and worked closely with site leadership teams.
  • Delivered ?4M cost savings by reducing rework, improving workforce utilization, and strengthening execution discipline.
  • Improved on-time project delivery from 70% to 93% by introducing daily planning routines and clear progress tracking.
  • Reduced rework by 30% by identifying root causes and improving process discipline.
  • Improved workforce productivity by 17% by implementing standard work and better daily coordination.
  • Implemented visual management boards, daily stand-ups, escalation routines, and leadership site walks across all sites.
KAEFER LLC., Middle East
11 months
2015-05 - 2016-03

Operational excellence initiatives

Delivery Excellence Manager
Delivery Excellence Manager
Led operational excellence initiatives across 500+ employee global banking operations
  • Led productivity improvement program for a 500+ employee banking operations team.
  • Delivered $3.2M savings by improving process efficiency and reducing manual effort.
  • Improved productivity by 31% through workflow redesign and improved performance tracking.
  • Reduced cycle time by 43% by removing bottlenecks and improving handovers.
Mphasis, Bangalore, India
1 year 10 months
2013-07 - 2015-04

Lean transformation initiatives

Lean Six Sigma Consultant
Lean Six Sigma Consultant
Delivered Lean transformation initiatives across global finance and accounting shared services operations.
  • Delivered & mentored Lean Six Sigma projects for finance and accounting processes for global clients.
  • Reduced invoice cycle time by 55% by simplifying approvals and improving workflow steps.
  • Improved process accuracy from 76% to 98% by reducing errors and introducing standard checks.
  • Delivered $1.8M cost savings by reducing manual work and improving efficiency.
  • Reduced DSO from 62 to 48 days by improving billing and collections process discipline.
Accenture Consulting, Bangalore, India
7 years 6 months
2006-02 - 2013-07

Operational optimization initiatives

Assistant Manager ? Re-Engineering & Quality | Operations Team Lead | Process Specialist
Assistant Manager ? Re-Engineering & Quality | Operations Team Lead | Process Specialist
Led operational improvement initiatives across finance, operations, and customer service processes
  • Led process improvement projects across customer service and finance operations.
  • Delivered £1M+ improvements by simplifying workflows and reducing inefficiencies.
  • Reduced cycle time by up to 35% through process redesign and better work allocation.
  • Improved client cash flow by $3M through faster order processing and better operational controls.
Genpact, Hyderabad, India

Aus- und Weiterbildung

Aus- und Weiterbildung

2 years
2010-10 - 2012-09

Marketing & Operations Management

MBA, Symbiosis University, Pune- India
MBA
Symbiosis University, Pune- India
2 years 10 months
2003-07 - 2006-04

Electronics & Communication Engineering

Bachelor of Technology, JNTU, Hyderabad-India
Bachelor of Technology
JNTU, Hyderabad-India

Position

Position

SENIOR MANAGER ? OPERATIONAL EXCELLENCE | LEAN TRANSFORMATION

Kompetenzen

Kompetenzen

Top-Skills

Six Sigma Black Belt Lean Management Prozessoptimierung

Schwerpunkte

  • Manufacturing
  • Global Operations
  • Shared Services
  • Lean Consulting

Produkte / Standards / Erfahrungen / Methoden

BPMN Modeling
Signavio
ADONIS
Agile Exposure
Portfolio / Program Level
Profile
Operational Excellence and Lean Transformation leader with 15+ years of experience helping teams simplify complex operations and deliver real, measurable results across manufacturing, logistics, aviation, construction, and global service environments. What drives me most is working closely with people on the ground - understanding the challenges they face every day and turning those insights into practical improvements that make work easier, faster, and more reliable. Over the years, I have delivered significant cost savings and built an impactful productivity pipeline by leading cross-functional transformation programs across multi-site operations in 45 countries and 800+ locations. I bring a balance of strategic leadership and hands-on execution, combining Lean operating systems, process redesign, value stream mapping, and shopfloor performance management to create sustainable change that teams can own and continue long after the project ends.

Core Competencies and skills
  • Lean Transformation & Continuous Improvement 
  • Productivity & Cost Reduction 
  • Process Mapping & Redesign 
  • Value Stream Mapping 
  • Standard Work & Work Simplification 
  • Daily Performance Management (KPIs, Tier Meetings) 
  • Problem Solving (PDCA, Root Cause Analysis) 
  • Visual Management & Shopfloor Systems 
  • Stakeholder Management 
  • Coaching & Training Leaders 
  • Change Management 
  • Program Governance & Benefit Tracking 
  • Process Mining & BPM Tools (SAP Signavio, ADONIS)

Motivation
I chose a career in Operational Excellence because I enjoy being close to real operations and real people. What motivates me most is traveling to different project sites, meeting the teams who run the process every day, and understanding how work happens in reality?not just in reports or dashboards. I get energy from working hands-on with teams on the ground, observing the process, identifying what slows people down, and helping them implement simple changes that make their work easier and more effective.

Transformation Impact (Selected Achievements)
  • Delivered ?4M+ sustainable cost savings by leading multi-site Lean transformation programs, establishing governance models, and ensuring measurable benefit realization.
  • Built and managed a ?3M productivity improvement portfolio, including business case development, pipeline governance, prioritization, and tracking across global logistics operations.
  • Reduced Operational cycle time by up to 90% through value stream redesign, flow optimization, and elimination of non-value-added work.
  • Improved on-time delivery from 70% to 93% by implementing performance management systems, strengthening operational governance, and enabling leadership accountability.
  • Achieved 25?30% productivity improvements across manufacturing, repair and warehouse environments through Standard Work, capacity optimization, and Lean system deployment.
  • Standardized operating models across 45 countries and 800+ locations, enabling scalable process excellence and consistent KPI-driven execution.
  • Implemented Lean Management Systems including Daily Performance Management (DPM), visual management, tier meetings, and escalation routines, improving operational transparency and decision-making speed across 4+ industries
  • Enabled more than 20 digital process transformation through SAP Signavio, ADONIS BPM and process mining, identifying automation opportunities and accelerating data-driven continuous improvement.

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