Senior Eng. Machinery Expert: 30+ yrs experience in full-system commissioning, technical specs & quality (mechanical, electrical, automation & DACH).
Aktualisiert am 02.07.2026
Profil
Freiberufler / Selbstständiger
Remote-Arbeit
Verfügbar ab: 12.07.2026
Verfügbar zu: 100%
davon vor Ort: 100%
Commissioning Engineering. Technical Specification. Quality and process Management
Engineering
Automation/Steuerung
Elektrik
Performance Measurement
Remote Trouble Shooting
Support Package
international Rollout
Project Controlling
Testing/QS/QM
Validierung
Italian
Native
English
Fluent - Professional Working Proficiency

Einsatzorte

Einsatzorte

Shanghai (+50km) Shenzhen (+50km) Hong Kong (+50km) Bangkok (+50km) Hanoi (+50km) Singapore (+50km) Kuala Lumpur (+50km) New York (+50km)
Deutschland, Schweiz, Österreich
möglich

Projekte

Projekte

2018 ? Present: Technical consulting, multidisciplinary troubleshooting, and quality auditing


Role: Independent Engineering Consultant / Freelance Contractor


Tasks:

  • Project Focus: Technical consulting, multidisciplinary troubleshooting, and quality auditing for industrial automation in Asia.
  • Key Deliverables: Reviewing total-system specifications (electrical, pneumatic, mechanical) and optimizing high-pressure test lines for European and Asian manufacturing partners.

1996 ? 2018: various projects


Role: Senior Project, Process & Quality Specialist

Customer: German Industrial & Automotive Engineering Firms (21 years total tenure)


Tasks:

Project: PDI & GDI Process Management & GDI Pump Production.

  • Role: Full-System Process & Quality Responsibility.
  • Outcome: Managed the complete manufacturing and testing ecosystem. Utilized deep understanding of measurement devices, electronics, and pneumatics to identify root causes of quality deviations. Applied 8D and Minitab frameworks to design and execute direct modifications on test benches, stabilizing production yield.


    Project: 500-Bar Injector Test Bench Design & Commissioning.

    • Role: Lead Specification & Commissioning Specialist.
    • Outcome: Drafted complete technical specifications encompassing the electrical, mechanical, and fluidic architectures of advanced test lines, ensuring tight compliance with strict international automotive standards.


    Project: Multidisciplinary Test Line Relocation and Commissioning (USA / China / Europe).

    • Role: Technical Lead & Liaison Engineer.
    • Outcome: Supervised the on-site installation, integration, and calibration of complex mechatronic systems. Solved critical electrical and pneumatic alignment issues on-the-fly, utilizing structured problem-solving and 5S to hit tight production deadlines.

    Aus- und Weiterbildung

    Aus- und Weiterbildung

    • Bachelor of Engineering (BEng) in Electric and Electronic Engineering ? University of Southampton, UK.
    • University Studies in Geological Sciences ? Pisa University, Italy.
    • High School Diploma in Industrial Electronics ? I.T.I.S. G. Galilei Livorno ? Italy
    • Executive Certifications: Lean Six Sigma Green Belt | Minitab Statistical Analysis.
    • Technical Portfolio & Systems: Gantt Project Management, SAP ERP, MS Office Expert (Excel, Word, PowerPoint), Measurement & Automation (NI).

    Position

    Position

    Independent Consultant / Freelance Engineer

    Kompetenzen

    Kompetenzen

    Top-Skills

    Commissioning Engineering. Technical Specification. Quality and process Management Engineering Automation/Steuerung Elektrik Performance Measurement Remote Trouble Shooting Support Package international Rollout Project Controlling Testing/QS/QM Validierung

    Produkte / Standards / Erfahrungen / Methoden

    Experience:

    30+ years in multidisciplinary commissioning, complex testing systems, and process quality Geographical Availability (In Order of Preference):

    • Thailand
    • Vietnam
    • China
    • Southeast Asia
    • Worldwide


    Executive Summary

    • Highly versatile Mechatronics & Automation Expert with over 30 years of international track record, including 21 years driven by strict German industrial standards and key project experience in the USA and China. Specialized in the total-system integration of complex industrial machinery, bringing seamless, cross-functional mastery across mechanical, electrical, electronic, pneumatic, and precision measurement systems. Proven expertise in writing comprehensive technical specifications, engineering advanced 500-bar injector test benches, and optimizing Piezo (PDI) and GDI processes and ECUs. 
    • Adept at diagnosing critical failures and implementing immediate, hands-on hardware and software modifications on-site, fully integrated with rigorous quality methodologies (8D, Minitab). Available for short-to-medium-term consultancy and technical audit contracts to commission, optimize, or unblock critical industrial operations globally.


    Core Competencies & Technical Skills

    • Full-System Machine Expertise: End-to-end troubleshooting and integration of automated machinery, combining electronics, electrical wiring, pneumatics, and mechanical subsystems.
    • Instrumentation & Measurement Devices: Deep knowledge of precision calibration, data acquisition, and measurement devices critical for high-pressure testing.
    • Test Bench Design & Modification: 12+ years of expertise writing technical specifications for automated test lines (e.g., 500-bar injector banch). Hands-on capability to conceive and execute immediate modifications on bench and processes.
    • Process & Production Specialization: Core experience in Piezo, PDI, and GDI injection systems, including high-pressure GDI pump manufacturing.
    • Quality Engineering & Problem Solving: Structured root-cause analysis using 8D, Ishikawa (Fishbone), 5S, and statistical data analysis via Minitab.

    Einsatzorte

    Einsatzorte

    Shanghai (+50km) Shenzhen (+50km) Hong Kong (+50km) Bangkok (+50km) Hanoi (+50km) Singapore (+50km) Kuala Lumpur (+50km) New York (+50km)
    Deutschland, Schweiz, Österreich
    möglich

    Projekte

    Projekte

    2018 ? Present: Technical consulting, multidisciplinary troubleshooting, and quality auditing


    Role: Independent Engineering Consultant / Freelance Contractor


    Tasks:

    • Project Focus: Technical consulting, multidisciplinary troubleshooting, and quality auditing for industrial automation in Asia.
    • Key Deliverables: Reviewing total-system specifications (electrical, pneumatic, mechanical) and optimizing high-pressure test lines for European and Asian manufacturing partners.

    1996 ? 2018: various projects


    Role: Senior Project, Process & Quality Specialist

    Customer: German Industrial & Automotive Engineering Firms (21 years total tenure)


    Tasks:

    Project: PDI & GDI Process Management & GDI Pump Production.

    • Role: Full-System Process & Quality Responsibility.
    • Outcome: Managed the complete manufacturing and testing ecosystem. Utilized deep understanding of measurement devices, electronics, and pneumatics to identify root causes of quality deviations. Applied 8D and Minitab frameworks to design and execute direct modifications on test benches, stabilizing production yield.


      Project: 500-Bar Injector Test Bench Design & Commissioning.

      • Role: Lead Specification & Commissioning Specialist.
      • Outcome: Drafted complete technical specifications encompassing the electrical, mechanical, and fluidic architectures of advanced test lines, ensuring tight compliance with strict international automotive standards.


      Project: Multidisciplinary Test Line Relocation and Commissioning (USA / China / Europe).

      • Role: Technical Lead & Liaison Engineer.
      • Outcome: Supervised the on-site installation, integration, and calibration of complex mechatronic systems. Solved critical electrical and pneumatic alignment issues on-the-fly, utilizing structured problem-solving and 5S to hit tight production deadlines.

      Aus- und Weiterbildung

      Aus- und Weiterbildung

      • Bachelor of Engineering (BEng) in Electric and Electronic Engineering ? University of Southampton, UK.
      • University Studies in Geological Sciences ? Pisa University, Italy.
      • High School Diploma in Industrial Electronics ? I.T.I.S. G. Galilei Livorno ? Italy
      • Executive Certifications: Lean Six Sigma Green Belt | Minitab Statistical Analysis.
      • Technical Portfolio & Systems: Gantt Project Management, SAP ERP, MS Office Expert (Excel, Word, PowerPoint), Measurement & Automation (NI).

      Position

      Position

      Independent Consultant / Freelance Engineer

      Kompetenzen

      Kompetenzen

      Top-Skills

      Commissioning Engineering. Technical Specification. Quality and process Management Engineering Automation/Steuerung Elektrik Performance Measurement Remote Trouble Shooting Support Package international Rollout Project Controlling Testing/QS/QM Validierung

      Produkte / Standards / Erfahrungen / Methoden

      Experience:

      30+ years in multidisciplinary commissioning, complex testing systems, and process quality Geographical Availability (In Order of Preference):

      • Thailand
      • Vietnam
      • China
      • Southeast Asia
      • Worldwide


      Executive Summary

      • Highly versatile Mechatronics & Automation Expert with over 30 years of international track record, including 21 years driven by strict German industrial standards and key project experience in the USA and China. Specialized in the total-system integration of complex industrial machinery, bringing seamless, cross-functional mastery across mechanical, electrical, electronic, pneumatic, and precision measurement systems. Proven expertise in writing comprehensive technical specifications, engineering advanced 500-bar injector test benches, and optimizing Piezo (PDI) and GDI processes and ECUs. 
      • Adept at diagnosing critical failures and implementing immediate, hands-on hardware and software modifications on-site, fully integrated with rigorous quality methodologies (8D, Minitab). Available for short-to-medium-term consultancy and technical audit contracts to commission, optimize, or unblock critical industrial operations globally.


      Core Competencies & Technical Skills

      • Full-System Machine Expertise: End-to-end troubleshooting and integration of automated machinery, combining electronics, electrical wiring, pneumatics, and mechanical subsystems.
      • Instrumentation & Measurement Devices: Deep knowledge of precision calibration, data acquisition, and measurement devices critical for high-pressure testing.
      • Test Bench Design & Modification: 12+ years of expertise writing technical specifications for automated test lines (e.g., 500-bar injector banch). Hands-on capability to conceive and execute immediate modifications on bench and processes.
      • Process & Production Specialization: Core experience in Piezo, PDI, and GDI injection systems, including high-pressure GDI pump manufacturing.
      • Quality Engineering & Problem Solving: Structured root-cause analysis using 8D, Ishikawa (Fishbone), 5S, and statistical data analysis via Minitab.

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