Mechanical Design Engineer | 3D CAD Modeling | Product Development | Machinery & Automotive Design | ISO/DIN Compliant Solutions
Aktualisiert am 02.12.2025
Profil
Freiberufler / Selbstständiger
Remote-Arbeit
Verfügbar ab: 02.12.2025
Verfügbar zu: 100%
davon vor Ort: 100%
3D CAD Modeling
Product & Mechanical Design
Technical Drawings / ISO/DIN Standards
Telugu
Mother Tounge
English
Fluent
German
Intermediate

Einsatzorte

Einsatzorte

Deutschland, Schweiz, Österreich
möglich

Projekte

Projekte

1 Jahr 9 Monate
2024-01 - 2025-09

Developed a novel solutions to monitor humidity levels

Master Thesis
Master Thesis
  • Developed a novel solutions to monitor humidity levels within PEM fuel cell stacks, enhancing efficiency and performance and filed patents.
  • Designed and assembled a comprehensive test rig to ensure precise monitoring and analysis of humidity levels.
  • Utilized force, optical and eddycurrent sensors to monitor membrane humidity inside PEM fuel cell.
  • Correlated stack expansion with internal forces to identify performance optimization opportunities.
  • Created a test protocol to quantify forces from air, hydrogen, and coolant supplies under varying operational conditions, ensuring reliable system performance.
cellcentric GmbH & Co. KG, Stuttgart, Germany
1 Jahr 6 Monate
2023-04 - 2024-09

Designed and built a 2WD mobile robot

Project Work
Project Work
  • Designed and built a 2WD mobile robot using Creo, integrating mechanical design with ROS for autonomous navigation.
  • Integrated Raspberry Pi 4, Teensy, LIDAR, and MPU6050 into a ROS-compatible robot platform for real-time control.
  • Modeled and prototyped chassis and sensor mounts using 3D printing and applied DFM principles for assembly.
Karlsruhe Institute of Technology, Karlsruhe, Germany
4 Jahre 6 Monate
2018-03 - 2022-08

Developed innovative exhaust system designs

Senior Design Engineer
Senior Design Engineer
  • Secured a strategic contract for 60,000 exhaust system units over seven years.
  • Developed innovative exhaust system designs using advanced CAD tools, addressing complex performance challenges and successfully filed patents.
  • Translated customer requirements(SOR) into actionable design specifications, ensuring alignment with quality standards.
  • Led CVE projects using Agile methodology, managing timelines and iterative development to deliver products within constraints while meeting quality.
  • Applied problem-solving techniques to reduced component cost and weight by consolidating six sheet metal components into a single casting, optimizing design and manufacturing efficiency.
  • Utilized rapid prototyping and iterative testing to refine exhaust system designs, reducing development cycles and improving system reliability.
  • Utilized commonized parts from internal projects and applied VA/VE (Value Analysis/Value Engineering) methods to reduce project and tooling costs.
  • Led the ISUZU ULN Exhaust System project from prototype to serial production, ensuring customer alignment and strategic goals.
  • Utilized analytical skills to evaluate design iterations, by collaborating with cross functional teams(FEA, CFD and Production) and applying design of experiments (DOE) to refine and enhance product performance.
  • Managed MBOM/EBOM creation, coordinated ECO/ECR releases, and streamlined CAD data check-in/check-out for efficient PLM.
  • Delivered high-quality CAD designs using Catia, Creo, and NX, adhering to sheetmetal manufacturing and assembly standards.
  • Utilized FMEA, 5-Why, and Fishbone diagrams to identify and eliminate root causes of design and process issues during the ISUZU ULN project.
Faurecia Clean Mobility, Bangalore, India
9 Monate
2017-07 - 2018-03

Executed packaging studies

Design Engineer
Design Engineer
  • Executed packaging studies for EV battery modules, ensuring efficient spaceutilization.
  • Designed A surface, B side surface and features of automotive plastic parts while considering manufacturing feasibility.
  • Created detailed CAD drawings for BIW robotic components, supporting design optimization and production processes.
Umlaut Pvt. Ltd., Bangalore, India

Aus- und Weiterbildung

Aus- und Weiterbildung

2 Jahre 2 Monate
2022-10 - 2024-11

Master of Science(Management of Product Development)

Karlsruhe Institute of Technology
Karlsruhe Institute of Technology
2 Jahre 8 Monate
2013-08 - 2016-03

Bachelor of Technology(Mechanical Engineering)

Vikrama Simhapuri University
Vikrama Simhapuri University

Kompetenzen

Kompetenzen

Top-Skills

3D CAD Modeling Product & Mechanical Design Technical Drawings / ISO/DIN Standards

Produkte / Standards / Erfahrungen / Methoden

Skills

  • 3D Scanning ? (Artec 3D scanner - Leo and Spider, GOM Scanner)
  • DIAdem
  • Python
  • Agile Methodologies 
  • Six Sigma (FMEA, DOE, 5-Why, Fishbone)
  • Value Analysis / Value Engineering
  • Root Cause Analysis
  • MS Office
  • PLM systems
  • CAD Tools
  • Cost Reduction Strategies

Einsatzorte

Einsatzorte

Deutschland, Schweiz, Österreich
möglich

Projekte

Projekte

1 Jahr 9 Monate
2024-01 - 2025-09

Developed a novel solutions to monitor humidity levels

Master Thesis
Master Thesis
  • Developed a novel solutions to monitor humidity levels within PEM fuel cell stacks, enhancing efficiency and performance and filed patents.
  • Designed and assembled a comprehensive test rig to ensure precise monitoring and analysis of humidity levels.
  • Utilized force, optical and eddycurrent sensors to monitor membrane humidity inside PEM fuel cell.
  • Correlated stack expansion with internal forces to identify performance optimization opportunities.
  • Created a test protocol to quantify forces from air, hydrogen, and coolant supplies under varying operational conditions, ensuring reliable system performance.
cellcentric GmbH & Co. KG, Stuttgart, Germany
1 Jahr 6 Monate
2023-04 - 2024-09

Designed and built a 2WD mobile robot

Project Work
Project Work
  • Designed and built a 2WD mobile robot using Creo, integrating mechanical design with ROS for autonomous navigation.
  • Integrated Raspberry Pi 4, Teensy, LIDAR, and MPU6050 into a ROS-compatible robot platform for real-time control.
  • Modeled and prototyped chassis and sensor mounts using 3D printing and applied DFM principles for assembly.
Karlsruhe Institute of Technology, Karlsruhe, Germany
4 Jahre 6 Monate
2018-03 - 2022-08

Developed innovative exhaust system designs

Senior Design Engineer
Senior Design Engineer
  • Secured a strategic contract for 60,000 exhaust system units over seven years.
  • Developed innovative exhaust system designs using advanced CAD tools, addressing complex performance challenges and successfully filed patents.
  • Translated customer requirements(SOR) into actionable design specifications, ensuring alignment with quality standards.
  • Led CVE projects using Agile methodology, managing timelines and iterative development to deliver products within constraints while meeting quality.
  • Applied problem-solving techniques to reduced component cost and weight by consolidating six sheet metal components into a single casting, optimizing design and manufacturing efficiency.
  • Utilized rapid prototyping and iterative testing to refine exhaust system designs, reducing development cycles and improving system reliability.
  • Utilized commonized parts from internal projects and applied VA/VE (Value Analysis/Value Engineering) methods to reduce project and tooling costs.
  • Led the ISUZU ULN Exhaust System project from prototype to serial production, ensuring customer alignment and strategic goals.
  • Utilized analytical skills to evaluate design iterations, by collaborating with cross functional teams(FEA, CFD and Production) and applying design of experiments (DOE) to refine and enhance product performance.
  • Managed MBOM/EBOM creation, coordinated ECO/ECR releases, and streamlined CAD data check-in/check-out for efficient PLM.
  • Delivered high-quality CAD designs using Catia, Creo, and NX, adhering to sheetmetal manufacturing and assembly standards.
  • Utilized FMEA, 5-Why, and Fishbone diagrams to identify and eliminate root causes of design and process issues during the ISUZU ULN project.
Faurecia Clean Mobility, Bangalore, India
9 Monate
2017-07 - 2018-03

Executed packaging studies

Design Engineer
Design Engineer
  • Executed packaging studies for EV battery modules, ensuring efficient spaceutilization.
  • Designed A surface, B side surface and features of automotive plastic parts while considering manufacturing feasibility.
  • Created detailed CAD drawings for BIW robotic components, supporting design optimization and production processes.
Umlaut Pvt. Ltd., Bangalore, India

Aus- und Weiterbildung

Aus- und Weiterbildung

2 Jahre 2 Monate
2022-10 - 2024-11

Master of Science(Management of Product Development)

Karlsruhe Institute of Technology
Karlsruhe Institute of Technology
2 Jahre 8 Monate
2013-08 - 2016-03

Bachelor of Technology(Mechanical Engineering)

Vikrama Simhapuri University
Vikrama Simhapuri University

Kompetenzen

Kompetenzen

Top-Skills

3D CAD Modeling Product & Mechanical Design Technical Drawings / ISO/DIN Standards

Produkte / Standards / Erfahrungen / Methoden

Skills

  • 3D Scanning ? (Artec 3D scanner - Leo and Spider, GOM Scanner)
  • DIAdem
  • Python
  • Agile Methodologies 
  • Six Sigma (FMEA, DOE, 5-Why, Fishbone)
  • Value Analysis / Value Engineering
  • Root Cause Analysis
  • MS Office
  • PLM systems
  • CAD Tools
  • Cost Reduction Strategies

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