• Development of electric motors for Urban Air Mobility (eVTOL) propulsion systems 
• Structural assessment of TFM motor assembly for:
  • Mechanical integrity (bolt preloads, fits, and tolerances)
  • Instability due to electromagnetic loads
  • Bearing loads sensitivity to Electro Magnetic loads, fits, tolerances, and thermal loads, as well as external drive loads
• Optimization of motor components considering stiffness, weight, and manufacturability
• Fatigue strength and service life evaluation of motor components
• Interdisciplinary collaboration in agile development teams (mechanical design, CFD, manufacturing, electromagnetics and testing)
• CAE know-how management, documentation, and traceability of simulation data in ALM & PLM tools
• Evaluation methodologies and documentation in accordance with the internal standards and certification guidelines (SC-VTOL, EHPS, CS-23, CS-E)

• Development of PEM fuel cells for commercial vehicles
• Structural assessment of PEM fuel cell units and Balance of Plant assemblies for:
  • Mechanical, shock, crash, and random vibration load cases
  • Coupled electro-thermal analysis
  • In accordance with ISO 16750-3:2018
• Development of PEM stack components such as bipolar plates & Membrane Electrode Assembly (MEA) for operating fluid pressures and assembly loads
• Representing Structural Mechanics in task force, development, and management committees
• Defining FEM specifications and boundary conditions for designers and suppliers
• Technical consultation for management, development, cost, packaging, requirements, project management, and IT teams
• Technical responsibility in exchange with customers and suppliers
• Leadership and coordination with simulation service providers
• Simulation data management in PLM

• Programming: Python, Matlab & Simulink; Maschine Learning
• Project Management: Prince2 Practitioner & Agile Practitioner und Agile Scrum Master
• German Language B1/B2

• Development of combustion engines & parts and exhaust systems
• Structural mechanical analysis for thermomechanical fatigue, life cycle analysis (HCF & LCF), modal and frequency response
• Strength calculation of pistons, connecting rods
• Durability of motorcycle frames for operating and bad road loads
• Thermal analyses (heat conduction, transfer, radiation, convection) of engine assemblies, pistons, and exhaust systems
• Calculation of mechanical operating loads from engine dynamics simulations
• Evaluation of analysis of cylinder liner, bore, valve guide, and valve seat deformation
• Sealing and leakage conformity analysis
• Frequency response analysis with engine excitation / vibration measurement data
• Validation and correlation of measurement data
• Automation of simulation process with custom macros to increase efficiency and quality
• Coordination with development, CFD, and testing teams

• Development of exhaust systems for commercial & off-road vehicles
• Non-linear structural analysis for weld strength, durability, vibration, and adverse road conditions
• Validation and correlation of measurement data
• Coordination with engineering service providers

Management:

• Point of Contact and coordination with German and American clients
• Team management & technical leadership

Aerospace:

• Stiffness analysis of turbine frames, housings, and bearings
• Tip closure and load path analysis of aero engines
• Super-element generation (for static and dynamic DMIG) of turbine components for loads and rotor dynamics simulations

Automotive:

• Analysis and evaluation of combustion engines, exhaust and brake systems
• Conducting thermal, thermomechanical, modal, and frequency response analysis with engine excitation
• Validation and correlation of thermal and vibration measurement data with FEA
• Durability analysis of mounting brackets (Engine & Exhaust System) for thermal, vibration & bad road loads