Design and development of mechanical products and systems ? from concept to series production, across all levels of complexity
Aktualisiert am 24.06.2025
Profil
Freiberufler / Selbstständiger
Remote-Arbeit
Verfügbar ab: 24.06.2025
Verfügbar zu: 100%
davon vor Ort: 20%
Design/Entwicklung/Konstruktion
Engineering
Mechanisches Design
CAD
CAE
Siemens NX
CATIA
Minitab
Six Sigma
8D
DoE
Testingenieur Hardware
Hardware-Design
Produktentwicklung
Toleranzanalyse
Statistische Datenanalyse
Qualitätsengineering
D-FMEA
SolidWorks
Autodesk Inventor
FEM
German
Mother tongue
English
Business-fluent (speaking and writing)
Spanish
Business-fluent (speaking and writing)
French
Fluent (speaking and writing)
Korean
Basic (speaking and writing)

Einsatzorte

Einsatzorte

Cologne (+500km) Barcelona (+500km)
Deutschland, Schweiz, Österreich
Available for business trips worldwide
möglich

Projekte

Projekte

2 years 6 months
2023-01 - now

Development of mechanical systems and components from concept to series

Freelance design and development engineer
Freelance design and development engineer
  • CAD 3D design and 2D production drawing creation / CAE analysis
  • Planning and supervision of system and component tests
  • Systematic issue resolution processes (6-Sigma, Global 8D, DoE, DFMEA)
  • Statistical analysis of production process quality data
on Request
Cologne, Germany
11 months
2024-02 - 2024-12

EV Battery Design and Development

Mechanical Design and Development Engineer CAD Technical Design Mechanisches Design ...
Mechanical Design and Development Engineer
 EV Battery Design for an Indian OEM (Mechanical Systems)
  • Design and development of mechanical battery components: frame, module, top/bottom covers, foams, sealants, adhesives, fasteners, etc.
  • Development and optimization of manufacturing and assembly processes
  • In-depth multi-dimensional statistical tolerance analyses to define robust manufacturing and assembly specifications
  • Detailed investigations and calculations regarding battery cell pretension forces to guide material selection and design improvements
  • Comprehensive analysis of system leak tightness, including definition of test specifications and evaluation of test data
  • 3D/2D CAD modeling and drawing creation (NX), optimized for function, manufacturability, tolerance accuracy, and cost efficiency
  • Leading regular technical review meetings with customer and suppliers, ensuring cross-functional alignment and progress
Siemens NX MS Excel
CAD Technical Design Mechanisches Design Production & Manufacturing Testingenieur Hardware Technical Documentation Technisches Zeichnen Toleranzmanagement Statistische Toleranzeanalyse
FEV
Aachen
3 months
2023-12 - 2024-02

EV Battery Hardware Design

Design Engineer CAD Technische Spezifikation Technisches Zeichnen ...
Design Engineer
EV Battery Design for an Italian OEM (Mechanical Systems)
  • 3D CAD (NX): Design and modeling of plastic structural injection molding parts
  • 2D CAD (NX): Technical drawing creation optimized for function, manufacturability, tolerance accuracy, and cost efficiency
Siemens NX
CAD Technische Spezifikation Technisches Zeichnen CAD-Konstruktion Konstruktion
FEV
Aachen
9 months
2023-03 - 2023-11

EV Battery Design and Development

Mechanical Design and Development Engineer CAD Konstruktion Berechnung ...
Mechanical Design and Development Engineer
EV Battery Design for an Indian OEM (Mechanical Systems)
  • Design and development of mechanical battery components: frame, module, top/bottom covers, foams, sealants, adhesives, fasteners, etc.
  • Development and optimization of manufacturing and assembly processes
  • In-depth multi-dimensional statistical tolerance analyses to define robust manufacturing and assembly specifications
  • Detailed investigations and calculations regarding battery cell pretension forces to guide material selection and design improvements
  • Comprehensive analysis of system leak tightness, including definition of test specifications and evaluation of test data
  • 3D/2D CAD modeling and drawing creation (NX), optimized for function, manufacturability, tolerance accuracy, and cost efficiency
  • Leading regular technical review meetings with customer and suppliers, ensuring cross-functional alignment and progress
Siemens NX MS Excel
CAD Konstruktion Berechnung Design/Entwicklung/Konstruktion Projektmanagement Testingenieur Hardware Produktentwicklung
FEV
Aachen
10 months
2022-03 - 2022-12

Localization of an Automatic Transmission in the USA

Design/Project Engineer Design/Entwicklung/Konstruktion Fertigungsgerechte Konstruktion CAD
Design/Project Engineer
  • Localization of an automatic transmission production in the USA
  • Design responsibility for transmission components and subassemblies
  • Technical support for suppliers in the USMCA area
  • Engineering support for manufacturing and assembly processes in the
  • industrialization phase
  • Lead of technical review meetings
  • Project planning support for the purchasing and testing departments
Creo
Design/Entwicklung/Konstruktion Fertigungsgerechte Konstruktion CAD
FEV
Aachen / Barcelona
7 years 6 months
2014-04 - 2021-09

Development of Dual Wet Clutch Systems

Development / system engineer for dual wet clutch systems Six Sigma Global 8D Statistische Versuchsplanung ...
Development / system engineer for dual wet clutch systems
  • Lead design responsibility for dual clutch systems
  • Development and optimization of systems and components regarding
  • functionality, robustness, and cost
  • Creation of concepts, 3D models, and production-ready 2D drawings
  • Conduction of CAE analyses (finite element method)
  • Supervision and performance of system and component tests
  • Lead of systematic issue resolution processes (6-Sigma, Global 8D, DoE,
  • DFMEA)
  • Leading technical support for international customers and suppliers
  • Support for the development of manufacturing and assembly lines
  • Generation of statistical analyses of production processes
CATIA Minitab imc FAMOS
Six Sigma Global 8D Statistische Versuchsplanung DoE CAD CAE Testingenieur Hardware
Magna PT
Cologne
8 months
2013-03 - 2013-10

Development of a sprint prosthetic leg

Student research assistant, department ?biomechatronic systems? Biotechnik/Medizintechnik Biomechanik CAD ...
Student research assistant, department ?biomechatronic systems?
  • Research in the fields of biomechanics and biomimetics
  • Development and analysis of biomimetic systems
  • Performance of functional tests
  • Diploma thesis about the development of a sprint prosthetic leg
SolidWorks ANSYS
Biotechnik/Medizintechnik Biomechanik CAD Produktentwicklung Produktdesign Rapid Prototyping Konstruktion Testingenieur Hardware
Fraunhofer IPA
Stuttgart
2 years 3 months
2008-10 - 2010-12

Development of a laser-assisted fiber placement unit

Student research assistant, department ?fiber-reinforced composite materials and laser system technologies? Design-Konzept Konzepterstellung CAD ...
Student research assistant, department ?fiber-reinforced composite materials and laser system technologies?
  • Concept creation and design of fiber placement systems
  • Design and construction of system test facilities
  • Performance of functional tests
SolidWorks
Design-Konzept Konzepterstellung CAD Konstruktion Testingenieur Hardware
Fraunhofer IPT
Aachen

Aus- und Weiterbildung

Aus- und Weiterbildung

7 years 1 month
2006-10 - 2013-10

Maschinenbau (Mechanical Engineering)

Diplom-Ingenieur (equivalent to Master), RWTH-Aachen
Diplom-Ingenieur (equivalent to Master)
RWTH-Aachen

  • Systematic design and development


03/2013 - 10/2013

Diploma thesis at Fraunhofer IPA, Stuttgart | Grade 1.0

Topic: on Request


12/2011 - 05/2012

Student research paper at ITA, RWTH-Aachen | Grade 1.3

Topic: on Request


08/2010 - 12/2011

Student research paper at Fraunhofer IPT, Aachen | Grade 1.7

Topic: on Request

Position

Position

Design and development engineer
  • Development of mechanical systems and components from concept to series
  • CAD 3D design and 2D production drawing creation / CAE analysis
  • Planning and supervision of system and component tests
  • Systematic issue resolution processes (6-Sigma, Global 8D, DoE, DFMEA)
  • Statistical analysis of production process quality data

Kompetenzen

Kompetenzen

Top-Skills

Design/Entwicklung/Konstruktion Engineering Mechanisches Design CAD CAE Siemens NX CATIA Minitab Six Sigma 8D DoE Testingenieur Hardware Hardware-Design Produktentwicklung Toleranzanalyse Statistische Datenanalyse Qualitätsengineering D-FMEA SolidWorks Autodesk Inventor FEM

Produkte / Standards / Erfahrungen / Methoden

Profile

  • 10 years of experience in the development of systems and components for the automotive industry
  • 3 long term projects in the e-mobility sector (EV battery design)
  • 7 years in the development of dual wet clutch systems from concept to series
  • Comprehensive intercultural and language skills through international projects and stays abroad
  • Experience in the sectors automotive, medical technology, production technology, consumer goods


Skills

  • CAD
    • Trained skills in operating CATIA V5
    • Experience in operating UGS NX, PTC Creo, Solidworks, Pro/Engineer, Autodesk
    • Inventor, CoCreate Modeling
  • CAE
    • Trained skills in operating CATIA V5 GPS
  • Other
    • ?MS-Office, Minitab, imc FAMOS

Internship & Project

06/2012 - 12/2012

Customer: Kärcher, Winnenden, Manufacturer of cleaning devices and systems


Tasks:

Advanced internship in the predevelopment department

  • Concept and design of the FC5 hard floor cleaning device
  • Test rig design and construction
  • Prototype manufacturing
  • Performance of functional tests

03/2010 - 07/2010

Customer: RWTH-Aachen | Hongik University, Seoul, South Korea | Hyundai Motor Company, Seoul, South Korea


Tasks:

?Cooperative Product Development?

  • Development of a ?Hybrid Tricycle? in an international and interdisciplinary team of mechanical engineering and product design students
  • Preparation and lead of project milestone review meetings
  • Concept creation and 3D CAD model generation
  • Manufacturing of a functional prototype

Abroad
01/2011 - 06/2011
San Sebastián, Spain, exchange semester

05/2010
Seoul, South Korea, project trip ?Cooperative Product Development?

08/2005 - 02/2006
Australia, Work & Travel

08/2002 - 01/2003
Montréal, Canada, student exchange program

Design / Entwicklung / Konstruktion

CAD
CATIA, NX, SolidWorks, Creo, Autodesk Inventor, etc.
Statistical Tolerance Studies
Experte
Statistical Quality Data Analysis
Experte
CAE
Fortgeschritten
DVP and Test Planning
Experte
Systematic Issue Resolution
Six Sigma, Global 8D, DoE, FMEA, etc.

Branchen

Branchen

Automotive Industy: 11 Years of Experience

Medical Technologies: <1 Year of Experience

Production Technologies: 2 Years of Experience

Consumer Goods Industry: <1 Year of Experience

Einsatzorte

Einsatzorte

Cologne (+500km) Barcelona (+500km)
Deutschland, Schweiz, Österreich
Available for business trips worldwide
möglich

Projekte

Projekte

2 years 6 months
2023-01 - now

Development of mechanical systems and components from concept to series

Freelance design and development engineer
Freelance design and development engineer
  • CAD 3D design and 2D production drawing creation / CAE analysis
  • Planning and supervision of system and component tests
  • Systematic issue resolution processes (6-Sigma, Global 8D, DoE, DFMEA)
  • Statistical analysis of production process quality data
on Request
Cologne, Germany
11 months
2024-02 - 2024-12

EV Battery Design and Development

Mechanical Design and Development Engineer CAD Technical Design Mechanisches Design ...
Mechanical Design and Development Engineer
 EV Battery Design for an Indian OEM (Mechanical Systems)
  • Design and development of mechanical battery components: frame, module, top/bottom covers, foams, sealants, adhesives, fasteners, etc.
  • Development and optimization of manufacturing and assembly processes
  • In-depth multi-dimensional statistical tolerance analyses to define robust manufacturing and assembly specifications
  • Detailed investigations and calculations regarding battery cell pretension forces to guide material selection and design improvements
  • Comprehensive analysis of system leak tightness, including definition of test specifications and evaluation of test data
  • 3D/2D CAD modeling and drawing creation (NX), optimized for function, manufacturability, tolerance accuracy, and cost efficiency
  • Leading regular technical review meetings with customer and suppliers, ensuring cross-functional alignment and progress
Siemens NX MS Excel
CAD Technical Design Mechanisches Design Production & Manufacturing Testingenieur Hardware Technical Documentation Technisches Zeichnen Toleranzmanagement Statistische Toleranzeanalyse
FEV
Aachen
3 months
2023-12 - 2024-02

EV Battery Hardware Design

Design Engineer CAD Technische Spezifikation Technisches Zeichnen ...
Design Engineer
EV Battery Design for an Italian OEM (Mechanical Systems)
  • 3D CAD (NX): Design and modeling of plastic structural injection molding parts
  • 2D CAD (NX): Technical drawing creation optimized for function, manufacturability, tolerance accuracy, and cost efficiency
Siemens NX
CAD Technische Spezifikation Technisches Zeichnen CAD-Konstruktion Konstruktion
FEV
Aachen
9 months
2023-03 - 2023-11

EV Battery Design and Development

Mechanical Design and Development Engineer CAD Konstruktion Berechnung ...
Mechanical Design and Development Engineer
EV Battery Design for an Indian OEM (Mechanical Systems)
  • Design and development of mechanical battery components: frame, module, top/bottom covers, foams, sealants, adhesives, fasteners, etc.
  • Development and optimization of manufacturing and assembly processes
  • In-depth multi-dimensional statistical tolerance analyses to define robust manufacturing and assembly specifications
  • Detailed investigations and calculations regarding battery cell pretension forces to guide material selection and design improvements
  • Comprehensive analysis of system leak tightness, including definition of test specifications and evaluation of test data
  • 3D/2D CAD modeling and drawing creation (NX), optimized for function, manufacturability, tolerance accuracy, and cost efficiency
  • Leading regular technical review meetings with customer and suppliers, ensuring cross-functional alignment and progress
Siemens NX MS Excel
CAD Konstruktion Berechnung Design/Entwicklung/Konstruktion Projektmanagement Testingenieur Hardware Produktentwicklung
FEV
Aachen
10 months
2022-03 - 2022-12

Localization of an Automatic Transmission in the USA

Design/Project Engineer Design/Entwicklung/Konstruktion Fertigungsgerechte Konstruktion CAD
Design/Project Engineer
  • Localization of an automatic transmission production in the USA
  • Design responsibility for transmission components and subassemblies
  • Technical support for suppliers in the USMCA area
  • Engineering support for manufacturing and assembly processes in the
  • industrialization phase
  • Lead of technical review meetings
  • Project planning support for the purchasing and testing departments
Creo
Design/Entwicklung/Konstruktion Fertigungsgerechte Konstruktion CAD
FEV
Aachen / Barcelona
7 years 6 months
2014-04 - 2021-09

Development of Dual Wet Clutch Systems

Development / system engineer for dual wet clutch systems Six Sigma Global 8D Statistische Versuchsplanung ...
Development / system engineer for dual wet clutch systems
  • Lead design responsibility for dual clutch systems
  • Development and optimization of systems and components regarding
  • functionality, robustness, and cost
  • Creation of concepts, 3D models, and production-ready 2D drawings
  • Conduction of CAE analyses (finite element method)
  • Supervision and performance of system and component tests
  • Lead of systematic issue resolution processes (6-Sigma, Global 8D, DoE,
  • DFMEA)
  • Leading technical support for international customers and suppliers
  • Support for the development of manufacturing and assembly lines
  • Generation of statistical analyses of production processes
CATIA Minitab imc FAMOS
Six Sigma Global 8D Statistische Versuchsplanung DoE CAD CAE Testingenieur Hardware
Magna PT
Cologne
8 months
2013-03 - 2013-10

Development of a sprint prosthetic leg

Student research assistant, department ?biomechatronic systems? Biotechnik/Medizintechnik Biomechanik CAD ...
Student research assistant, department ?biomechatronic systems?
  • Research in the fields of biomechanics and biomimetics
  • Development and analysis of biomimetic systems
  • Performance of functional tests
  • Diploma thesis about the development of a sprint prosthetic leg
SolidWorks ANSYS
Biotechnik/Medizintechnik Biomechanik CAD Produktentwicklung Produktdesign Rapid Prototyping Konstruktion Testingenieur Hardware
Fraunhofer IPA
Stuttgart
2 years 3 months
2008-10 - 2010-12

Development of a laser-assisted fiber placement unit

Student research assistant, department ?fiber-reinforced composite materials and laser system technologies? Design-Konzept Konzepterstellung CAD ...
Student research assistant, department ?fiber-reinforced composite materials and laser system technologies?
  • Concept creation and design of fiber placement systems
  • Design and construction of system test facilities
  • Performance of functional tests
SolidWorks
Design-Konzept Konzepterstellung CAD Konstruktion Testingenieur Hardware
Fraunhofer IPT
Aachen

Aus- und Weiterbildung

Aus- und Weiterbildung

7 years 1 month
2006-10 - 2013-10

Maschinenbau (Mechanical Engineering)

Diplom-Ingenieur (equivalent to Master), RWTH-Aachen
Diplom-Ingenieur (equivalent to Master)
RWTH-Aachen

  • Systematic design and development


03/2013 - 10/2013

Diploma thesis at Fraunhofer IPA, Stuttgart | Grade 1.0

Topic: on Request


12/2011 - 05/2012

Student research paper at ITA, RWTH-Aachen | Grade 1.3

Topic: on Request


08/2010 - 12/2011

Student research paper at Fraunhofer IPT, Aachen | Grade 1.7

Topic: on Request

Position

Position

Design and development engineer
  • Development of mechanical systems and components from concept to series
  • CAD 3D design and 2D production drawing creation / CAE analysis
  • Planning and supervision of system and component tests
  • Systematic issue resolution processes (6-Sigma, Global 8D, DoE, DFMEA)
  • Statistical analysis of production process quality data

Kompetenzen

Kompetenzen

Top-Skills

Design/Entwicklung/Konstruktion Engineering Mechanisches Design CAD CAE Siemens NX CATIA Minitab Six Sigma 8D DoE Testingenieur Hardware Hardware-Design Produktentwicklung Toleranzanalyse Statistische Datenanalyse Qualitätsengineering D-FMEA SolidWorks Autodesk Inventor FEM

Produkte / Standards / Erfahrungen / Methoden

Profile

  • 10 years of experience in the development of systems and components for the automotive industry
  • 3 long term projects in the e-mobility sector (EV battery design)
  • 7 years in the development of dual wet clutch systems from concept to series
  • Comprehensive intercultural and language skills through international projects and stays abroad
  • Experience in the sectors automotive, medical technology, production technology, consumer goods


Skills

  • CAD
    • Trained skills in operating CATIA V5
    • Experience in operating UGS NX, PTC Creo, Solidworks, Pro/Engineer, Autodesk
    • Inventor, CoCreate Modeling
  • CAE
    • Trained skills in operating CATIA V5 GPS
  • Other
    • ?MS-Office, Minitab, imc FAMOS

Internship & Project

06/2012 - 12/2012

Customer: Kärcher, Winnenden, Manufacturer of cleaning devices and systems


Tasks:

Advanced internship in the predevelopment department

  • Concept and design of the FC5 hard floor cleaning device
  • Test rig design and construction
  • Prototype manufacturing
  • Performance of functional tests

03/2010 - 07/2010

Customer: RWTH-Aachen | Hongik University, Seoul, South Korea | Hyundai Motor Company, Seoul, South Korea


Tasks:

?Cooperative Product Development?

  • Development of a ?Hybrid Tricycle? in an international and interdisciplinary team of mechanical engineering and product design students
  • Preparation and lead of project milestone review meetings
  • Concept creation and 3D CAD model generation
  • Manufacturing of a functional prototype

Abroad
01/2011 - 06/2011
San Sebastián, Spain, exchange semester

05/2010
Seoul, South Korea, project trip ?Cooperative Product Development?

08/2005 - 02/2006
Australia, Work & Travel

08/2002 - 01/2003
Montréal, Canada, student exchange program

Design / Entwicklung / Konstruktion

CAD
CATIA, NX, SolidWorks, Creo, Autodesk Inventor, etc.
Statistical Tolerance Studies
Experte
Statistical Quality Data Analysis
Experte
CAE
Fortgeschritten
DVP and Test Planning
Experte
Systematic Issue Resolution
Six Sigma, Global 8D, DoE, FMEA, etc.

Branchen

Branchen

Automotive Industy: 11 Years of Experience

Medical Technologies: <1 Year of Experience

Production Technologies: 2 Years of Experience

Consumer Goods Industry: <1 Year of Experience

Vertrauen Sie auf Randstad

Im Bereich Freelancing
Im Bereich Arbeitnehmerüberlassung / Personalvermittlung

Fragen?

Rufen Sie uns an +49 89 500316-300 oder schreiben Sie uns:

Das Freelancer-Portal

Direktester geht's nicht! Ganz einfach Freelancer finden und direkt Kontakt aufnehmen.