Mechanical Engineer, 9+ yrs, delivered 250+ CAE projects for OEMs (Audi, Daimler); Expert in FEA (Hyperworks, NX NASTRAN), & Injection Moulding.
Aktualisiert am 03.08.2026
Profil
Freiberufler / Selbstständiger
Remote-Arbeit
Verfügbar ab: 03.08.2026
Verfügbar zu: 100%
davon vor Ort: 100%
HyperWorks
ANSYS
Nastran
Siemens NX
ABAQUS
Autodesk Moldflow
Spritzgusswerkzeug
CAD
CAE
Fluid-Structure-Interaction
agiles Projektmanagement
PMP
Hindi
Native
Englisch
Expert
Deutsch
Expert

Einsatzorte

Einsatzorte

Munich (+500km) Hamburg (+500km) Berlin (+500km)
Deutschland, Schweiz, Österreich
möglich

Projekte

Projekte

11 Monate
2025-09 - heute

Technical project coordination

Technical Project Manager & Engineer
Technical Project Manager & Engineer

  • Technical project coordination for Deutsche Bahn Stuttgart 21 programme
  • managing 4 concurrent projects with 10+ external suppliers;
  • supporting European ETCS/ZZS certification and compliance activities

Deutsche Bahn
Stuttgart
2 Jahre
2023-09 - 2025-08

End-to-end management

Technical Project Manager & Engineer
Technical Project Manager & Engineer
End-to-end management of 10+ high-frequency connector development projects (combined value approx. ?6M), leading a cross-functional team of 12+; coordinating FEM simulation, EMC validation, testing and series production launch
Rosenberger HF
Stuttgart
4 Jahre 6 Monate
2019-03 - 2023-08

Executed 100+ structural FEM and thermodynamic simulations

Simulation & Development Engineer
Simulation & Development Engineer
  • Executed 100+ structural FEM and thermodynamic simulations of die-casting machines using Siemens NX Nastran and Maya HTT; fatigue assessment as per FKM guideline within IATF 16949 development processes.
  • Developed and validated FE models (contact mechanics, geometric nonlinearity, bolt preload) for 10+ machine components; reduced physical prototype testing by ~20%, delivering approximately 15% cost saving on validation spend.
  • Applied Monte Carlo Simulation and sensitivity studies for robustness evaluation of safety-critical component.
  • Presented simulation findings and optimisation recommendations directly to design teams and senior management; acted as technical interface between engineering, manufacturing and quality.
Oskar Frech GmbH + Co. KG
Plüderhausen
4 Jahre 6 Monate
2014-09 - 2019-02

Research & Development

Simulation Engineer
Simulation Engineer
  • Conducted 150+ structural, fatigue and crash analyses of automotive interior and exterior plastic components using HyperMesh, OptiStruct and Radioss
  • Virtual validation of passenger inner safety: head impact simulation (HIC), knee bolster, instrument panel, A-/B-/C-pillar trims for Audi, Daimler, SEAT and Jaguar Land Rover
  • Topology and shape optimisation achieving weight reductions of up to 20% while satisfying all structural and crash requirements; used CATIA V5 and Siemens NX for CAD model preparation
  • Mold-flow analyses (MoldEx3D, MoldFlow): optimised filling, warpage, shrinkage, weld line positioning and fibre orientation for glass-fibre reinforced thermoplastics (GF-PA/SFRP)
  • Managed 30+ OEM development programmes under IATF 16949 requirements with direct customer interface at Audi, Daimler, SEAT and JLR engineering teams
  • Until September 2015: joined as intern and Master's thesis student in simulation methodology
Dr. Schneider Kunststoffwerke GmbH (Motherson Group)
Kronach
1 Jahr 2 Monate
2012-09 - 2013-10

Procurement & Industrialisation

Project Engineer
Project Engineer
  • Coordinated international injection moulding tooling suppliers from concept to production launch; supplier visits in China and Hong Kong
  • Conducted technical reviews of mould tool designs; supported tooling validation and manufacturing ramp-up
Efficient Engineering
Mumbai, India
1 Jahr 3 Monate
2011-07 - 2012-09

Injection Moulds

Design Engineer
Design Engineer
  • Designed injection mould tools using Unigraphics NX4
  • mold-flow analyses with MoldEx3D and MoldFlow
Rishabh Instruments Pvt. Ltd.
Nasik, Indien

Aus- und Weiterbildung

Aus- und Weiterbildung

2015

Computational Mechanics

M. Sc.

Universität Duisburg-Essen - Essen, Germany


Key Focus:

FEM Analysis

  • Specialisation: Nonlinear FEM, CFD, thermodynamics, structural optimisation, lightweight design
  • Master's thesis: on request


2011

Industrial Engineering

B. Tech.

Bharati Vidyapeeth University College Of Engineering - Pune, India


Key Focus:

  • Mechanical Engineering
  • Manufacturing technology, strength of materials, injection moulding technology

Position

Position

CAE Engineer

Kompetenzen

Kompetenzen

Top-Skills

HyperWorks ANSYS Nastran Siemens NX ABAQUS Autodesk Moldflow Spritzgusswerkzeug CAD CAE Fluid-Structure-Interaction agiles Projektmanagement PMP

Schwerpunkte

FEM & Mold Flow
Product Development

Produkte / Standards / Erfahrungen / Methoden

Profile

Experienced Mechanical Engineer with 9+ years of hands-on expertise across structural analysis, fatigue & fracture analysis, crash simulation, and injection moulding process optimisation for the automotive and industrial equipment sectors. Delivered 250+ simulation projects using HyperMesh, OptiStruct, Radioss, Abaqus, ANSYS Mechanical, Siemens NX Nastran, CATIA, Solidworks, MoldFlow and MoldEx3D. Proven in stochastic methods (Monte Carlo Simulation), topology optimisation, passenger inner safety (knee bolster) and lightweight design within IATF 16949 and ISO 9001 quality frameworks. Track record of translating complex simulation results into decisive engineering recommendations, leading OEM programmes from concept to series production with direct customer exposure at Audi, Daimler, SEAT and Jaguar Land Rover.


Skills

  • FEM Analysis
  • Structural analysis
  • Fatigue & Fracture
  • S-N Curves / Goodman Diagram
  • Crash Simulation (NCAP / ECE-R94/95)
  • Passenger Inner Safety
  • HIC
  • Knee Bolster Simulation
  • NVH / Modal Analysis
  • Topology Optimisation
  • Shape Optimisation
  • Monte Carlo Simulation
  • Sensitivity Analysis
  • Thermal Analysis
  • Contact Mechanics
  • Bolt Preload (VDI 2230)
  • Mold-Flow Analysis
  • SFRP / Fibre Orientation
  • HyperMesh
  • HyperView
  • OptiStruct
  • Radioss
  • Abaqus Standard & Explicit
  • ANSYS Mechanical
  • Siemens NX Nastran
  • Maya HTT
  • LS-DYNA
  • MoldFlow
  • MoldEx3D
  • Siemens NX (meshing & CAD prep)
  • CATIA V5
  • Unigraphics NX4
  • Teamcenter
  • FKM Guideline
  • VDI 2230
  • IATF 16949
  • ISO 9001
  • VDA
  • ASME
  • ECE-R94/95
  • Euro NCAP
  • FMEA / DFM / DFA
  • Technical Documentation
  • PMP (certification in progress)

Einsatzorte

Einsatzorte

Munich (+500km) Hamburg (+500km) Berlin (+500km)
Deutschland, Schweiz, Österreich
möglich

Projekte

Projekte

11 Monate
2025-09 - heute

Technical project coordination

Technical Project Manager & Engineer
Technical Project Manager & Engineer

  • Technical project coordination for Deutsche Bahn Stuttgart 21 programme
  • managing 4 concurrent projects with 10+ external suppliers;
  • supporting European ETCS/ZZS certification and compliance activities

Deutsche Bahn
Stuttgart
2 Jahre
2023-09 - 2025-08

End-to-end management

Technical Project Manager & Engineer
Technical Project Manager & Engineer
End-to-end management of 10+ high-frequency connector development projects (combined value approx. ?6M), leading a cross-functional team of 12+; coordinating FEM simulation, EMC validation, testing and series production launch
Rosenberger HF
Stuttgart
4 Jahre 6 Monate
2019-03 - 2023-08

Executed 100+ structural FEM and thermodynamic simulations

Simulation & Development Engineer
Simulation & Development Engineer
  • Executed 100+ structural FEM and thermodynamic simulations of die-casting machines using Siemens NX Nastran and Maya HTT; fatigue assessment as per FKM guideline within IATF 16949 development processes.
  • Developed and validated FE models (contact mechanics, geometric nonlinearity, bolt preload) for 10+ machine components; reduced physical prototype testing by ~20%, delivering approximately 15% cost saving on validation spend.
  • Applied Monte Carlo Simulation and sensitivity studies for robustness evaluation of safety-critical component.
  • Presented simulation findings and optimisation recommendations directly to design teams and senior management; acted as technical interface between engineering, manufacturing and quality.
Oskar Frech GmbH + Co. KG
Plüderhausen
4 Jahre 6 Monate
2014-09 - 2019-02

Research & Development

Simulation Engineer
Simulation Engineer
  • Conducted 150+ structural, fatigue and crash analyses of automotive interior and exterior plastic components using HyperMesh, OptiStruct and Radioss
  • Virtual validation of passenger inner safety: head impact simulation (HIC), knee bolster, instrument panel, A-/B-/C-pillar trims for Audi, Daimler, SEAT and Jaguar Land Rover
  • Topology and shape optimisation achieving weight reductions of up to 20% while satisfying all structural and crash requirements; used CATIA V5 and Siemens NX for CAD model preparation
  • Mold-flow analyses (MoldEx3D, MoldFlow): optimised filling, warpage, shrinkage, weld line positioning and fibre orientation for glass-fibre reinforced thermoplastics (GF-PA/SFRP)
  • Managed 30+ OEM development programmes under IATF 16949 requirements with direct customer interface at Audi, Daimler, SEAT and JLR engineering teams
  • Until September 2015: joined as intern and Master's thesis student in simulation methodology
Dr. Schneider Kunststoffwerke GmbH (Motherson Group)
Kronach
1 Jahr 2 Monate
2012-09 - 2013-10

Procurement & Industrialisation

Project Engineer
Project Engineer
  • Coordinated international injection moulding tooling suppliers from concept to production launch; supplier visits in China and Hong Kong
  • Conducted technical reviews of mould tool designs; supported tooling validation and manufacturing ramp-up
Efficient Engineering
Mumbai, India
1 Jahr 3 Monate
2011-07 - 2012-09

Injection Moulds

Design Engineer
Design Engineer
  • Designed injection mould tools using Unigraphics NX4
  • mold-flow analyses with MoldEx3D and MoldFlow
Rishabh Instruments Pvt. Ltd.
Nasik, Indien

Aus- und Weiterbildung

Aus- und Weiterbildung

2015

Computational Mechanics

M. Sc.

Universität Duisburg-Essen - Essen, Germany


Key Focus:

FEM Analysis

  • Specialisation: Nonlinear FEM, CFD, thermodynamics, structural optimisation, lightweight design
  • Master's thesis: on request


2011

Industrial Engineering

B. Tech.

Bharati Vidyapeeth University College Of Engineering - Pune, India


Key Focus:

  • Mechanical Engineering
  • Manufacturing technology, strength of materials, injection moulding technology

Position

Position

CAE Engineer

Kompetenzen

Kompetenzen

Top-Skills

HyperWorks ANSYS Nastran Siemens NX ABAQUS Autodesk Moldflow Spritzgusswerkzeug CAD CAE Fluid-Structure-Interaction agiles Projektmanagement PMP

Schwerpunkte

FEM & Mold Flow
Product Development

Produkte / Standards / Erfahrungen / Methoden

Profile

Experienced Mechanical Engineer with 9+ years of hands-on expertise across structural analysis, fatigue & fracture analysis, crash simulation, and injection moulding process optimisation for the automotive and industrial equipment sectors. Delivered 250+ simulation projects using HyperMesh, OptiStruct, Radioss, Abaqus, ANSYS Mechanical, Siemens NX Nastran, CATIA, Solidworks, MoldFlow and MoldEx3D. Proven in stochastic methods (Monte Carlo Simulation), topology optimisation, passenger inner safety (knee bolster) and lightweight design within IATF 16949 and ISO 9001 quality frameworks. Track record of translating complex simulation results into decisive engineering recommendations, leading OEM programmes from concept to series production with direct customer exposure at Audi, Daimler, SEAT and Jaguar Land Rover.


Skills

  • FEM Analysis
  • Structural analysis
  • Fatigue & Fracture
  • S-N Curves / Goodman Diagram
  • Crash Simulation (NCAP / ECE-R94/95)
  • Passenger Inner Safety
  • HIC
  • Knee Bolster Simulation
  • NVH / Modal Analysis
  • Topology Optimisation
  • Shape Optimisation
  • Monte Carlo Simulation
  • Sensitivity Analysis
  • Thermal Analysis
  • Contact Mechanics
  • Bolt Preload (VDI 2230)
  • Mold-Flow Analysis
  • SFRP / Fibre Orientation
  • HyperMesh
  • HyperView
  • OptiStruct
  • Radioss
  • Abaqus Standard & Explicit
  • ANSYS Mechanical
  • Siemens NX Nastran
  • Maya HTT
  • LS-DYNA
  • MoldFlow
  • MoldEx3D
  • Siemens NX (meshing & CAD prep)
  • CATIA V5
  • Unigraphics NX4
  • Teamcenter
  • FKM Guideline
  • VDI 2230
  • IATF 16949
  • ISO 9001
  • VDA
  • ASME
  • ECE-R94/95
  • Euro NCAP
  • FMEA / DFM / DFA
  • Technical Documentation
  • PMP (certification in progress)

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