FEM Structural Analysis | Crash Simulations | Mechatronics | Vehicle Dynamics | ISO 26262 FSP -1 | Masters in Computational Mechanics (FEM)
Aktualisiert am 21.01.2025
Profil
Freiberufler / Selbstständiger
Remote-Arbeit
Verfügbar ab: 21.01.2025
Verfügbar zu: 100%
davon vor Ort: 100%
FEM Tool
ABAQUS
LS-DYNA
FEMFAT
RADIOSS
ANSYS

Einsatzorte

Einsatzorte

Graz (+500km)
Deutschland, Schweiz, Österreich
möglich

Projekte

Projekte

1 year 8 months
2023-05 - 2024-12

Vehicle Dynamics | FEM Analysis | Functional Testing of BEV/PHEV/MHEV

Partial Project Leader / Senior Engineer Chassis / Function Developer Python Programming
Partial Project Leader / Senior Engineer Chassis / Function Developer

- Planning of Tests & Implementation of technical concepts in the area of function and module development for AUDI vehicles BEV/PHEV/MHEV

- Planning of Vehicle Dynamics functional testing with Test-Managers, customers and suppliers

- Module Development of Chassis Components including FEM Analysis [CAD-CATIA V5, ABAQUS]

 - Execution of tests on HiL (Hardware-In-Loop) and Creation of Requirement Checks, Manöver Checks according to Requirement Specifications [DOORS]

- Supervised Functional Development & Testing such as ?Battery Recuperation? and ?Engine Drag Torque Control?

- Evaluation of Measurements  [CANAPE], calcuations of requirements [Trace Check] along with documentation in tests reports and presentation to the customers

HiL Testing FEM Tool CATIA
Python Programming
AUDI
Graz, Ingolstadt
1 year 7 months
2021-10 - 2023-04

Development of a Hydrogen Storage Systems (H2) for Heavy Duty Trucks

Partial Project Leader / Development Engineer/Crash Analysis/FEM Simulations FEM Tool ABAQUS RADIOSS ...
Partial Project Leader / Development Engineer/Crash Analysis/FEM Simulations

- Partial Project Lead : 

- Coordination with Material Testing & suppliers, development partners, consulting        companies and OEMs

- Planning for team resources and budget with Project Managers and customers

- Planning & Executing Test Protocols for the Testing team with Test Managers

- Development of FEM Models for heavy-duty trucks to tests the load cases specifically Non-Linear Quasi-Static Analysis, crash analysis, NVH & Fatigue.

- Development of high pressure tanks - CHSS, Composite Pressure Vessels (CPV)  Type-4 Vessel developed and patented at MAGNA

- Testing & Validations : Testing at the coupon level (via Tension/Compression tests, Hammer Test Impetus-4a), Testing at the component level like plastic and metal tanks (sledge Testing, pendulum tests, PSD-Shaker tests, Fatigue Simulator tests )

- Coordination with cross-functional teams in terms of cost, quality, weight management.

- Crash Analysis & Testing: Simulation results validations and model fine-tuning with conducted crash tests like Drop Tests, Side Impact Tests & Sledge Testing

- Validation of simulation results via worldwide crash norms & ratings (FMVSS -301, 305, 214 and EuroNcap)

- Simulations & validations of a fatigue model for cyclic loading of trucks fuel-tanks.

- Multiphysics modeling & simultion of H2 Tanks (at -256°C & 12 bar pressure for LHSS) 


H2 Fuel Tanks - Trucks Diesel/Benzin Fuel-Tanks LHSS (Liquid H2 Tanks) CHSS (Compressed High Pressure Tanks)
FEM Tool ABAQUS RADIOSS HYPERMESH OPTISTRUCT ANSA Hyperview
Daimler - Trucks
Sinabelkirchen
10 months
2022-01 - 2022-10

Develop a realistic FEM Model of the Truck Fuel tanks to validate the prototype tests

Task Force Leader & FEM Simulation Engineer Finite-Elemente-Simulation RADIOSS ABAQUS
Task Force Leader & FEM Simulation Engineer

- To develop a realistic Finite Element Model of a Diesel & Benzine Fuel tanks of Trucks, which should be able to correlate accurately to Prototype Drop Tests.

-  Co-ordinate with material suppliers to retrieve realistic material data and which should be useful to develop realistic model.

- Develop FEM Model which should correlate closely with drop tests conducted according to the Regulations FMVSS - 301 Norms and EuroNcap. 

- Aluminum materials are tested via Tensile/Compression tests not only static but also dynamic which are categorized according to different strain rates.

- Fine-Tuning of FEM Models are done simultaneously as drop tests are conducted in different phases.

- Fatigue Analysis of the Fuel tanks holders are done to evaluate their Cumulative damage due to cyclic loading of a vehicle. 


Kraftstofftank
Finite-Elemente-Simulation RADIOSS ABAQUS
Daimler
Sinabelkirchen
5 years 2 months
2016-08 - 2021-09

Development of KTM Motorcycle Chassis/Frame

CAE Simulation Engineer/Development Engineer
CAE Simulation Engineer/Development Engineer

- FEM (Linear & Non-Linear) Analysis of KTM Motorcycles/e-Scooters (Chassis, Suspensions, Gears, Fuel Tanks & Spoilers)

- Performed Crash Simulations - from concept phase development to prototype build

- Development of Passive Safety Structures for Motorcycle Tanks and Validation with Standards FMVSS (301, 214 & 208) & EuroNcap

- Cross-Validation of simulation results with Tests (Pendulum Test, Sledge Testing, Side Impact with Deformable Barrier)

- NVH Simulations with cross-verification from tests results (Shaker Test PSD)

 

Motorcycle Chassis Motorcycle Fuel Tank Foot-Rest Holder Footrest Battery Spoilers Suspensions
KTM
Salzburg, Mattighofen

Aus- und Weiterbildung

Aus- und Weiterbildung

1 year 2 months
2023-11 - now

Functional Safety Practitioner FSP-1

Automotive ISO 26262 (Road Vehicles Functional Safety), exida
Automotive ISO 26262 (Road Vehicles Functional Safety)
exida
5 years 7 months
2019-06 - now

LSDYNA (Basic + Advanced)

Crash Analysis/ Model Development, DYNAMORE
Crash Analysis/ Model Development
DYNAMORE
7 years 9 months
2017-04 - now

HyperGraph/Hyperworks Customization

Automation in FEM Model Development, ALTAIR
Automation in FEM Model Development
ALTAIR
8 years 4 months
2016-09 - now

ALTAIR - OPTISTRUCT (FEM Basic + Advanced)

FEM Modeling & Simulation, ALTAIR
FEM Modeling & Simulation
ALTAIR
2 years 10 months
2011-10 - 2014-07

Computational Mechanics (FEM,CFD)

Master of Science, Duisburg-Essen University, Germany
Master of Science
Duisburg-Essen University, Germany

Finite Element Method (Linear & Non-Linear), Testing of Metallic Materials, Continuum Mechanics, Fatigue & Lifetime of Material, Thermodynamics of Materials, Computational Fluid dynamics, Numerics Flow Simulation

 

Position

Position

I work as a Senior Engineer Chassis within the automotive industry. I have around 10 years of experience in FEM Structural Analysis, Crash Simulations, Structure Mechanics, Strength/Stiffness Analysis of the Vehicle Frame, Testing & Validations and Vehicle Dynamics. Furthermore, I specialize in the development of motorcycles chassis/frame parts, heavy-duty trucks, passenger vehicles Audi BEV, PHEV and MHEV. I can collaborate with the cross-functional teams to ensure quality, cost efficiency, weight management and compliance with standards.

Kompetenzen

Kompetenzen

Top-Skills

FEM Tool ABAQUS LS-DYNA FEMFAT RADIOSS ANSYS

Berechnung / Simulation / Versuch / Validierung

Altair - Hypermesh
Experte
Altair - Optistruct
Experte
Altair - RADIOSS
Experte
ABAQUS
Fortgeschritten
ANSYS
Fortgeschritten
FEMSITE
Experte
FEMFAT
Experte
ANSA
Experte
META
Experte
Trace Check
Fortgeschritten
DOORS
Experte
dSpace Control Desk
Experte
ISO 26262 FSP -1
Fortgeschritten
MATLAB
Experte
Python
Fortgeschritten
CAD - CATIA
Fortgeschritten

Branchen

Branchen

Automotive & Aerospace

Einsatzorte

Einsatzorte

Graz (+500km)
Deutschland, Schweiz, Österreich
möglich

Projekte

Projekte

1 year 8 months
2023-05 - 2024-12

Vehicle Dynamics | FEM Analysis | Functional Testing of BEV/PHEV/MHEV

Partial Project Leader / Senior Engineer Chassis / Function Developer Python Programming
Partial Project Leader / Senior Engineer Chassis / Function Developer

- Planning of Tests & Implementation of technical concepts in the area of function and module development for AUDI vehicles BEV/PHEV/MHEV

- Planning of Vehicle Dynamics functional testing with Test-Managers, customers and suppliers

- Module Development of Chassis Components including FEM Analysis [CAD-CATIA V5, ABAQUS]

 - Execution of tests on HiL (Hardware-In-Loop) and Creation of Requirement Checks, Manöver Checks according to Requirement Specifications [DOORS]

- Supervised Functional Development & Testing such as ?Battery Recuperation? and ?Engine Drag Torque Control?

- Evaluation of Measurements  [CANAPE], calcuations of requirements [Trace Check] along with documentation in tests reports and presentation to the customers

HiL Testing FEM Tool CATIA
Python Programming
AUDI
Graz, Ingolstadt
1 year 7 months
2021-10 - 2023-04

Development of a Hydrogen Storage Systems (H2) for Heavy Duty Trucks

Partial Project Leader / Development Engineer/Crash Analysis/FEM Simulations FEM Tool ABAQUS RADIOSS ...
Partial Project Leader / Development Engineer/Crash Analysis/FEM Simulations

- Partial Project Lead : 

- Coordination with Material Testing & suppliers, development partners, consulting        companies and OEMs

- Planning for team resources and budget with Project Managers and customers

- Planning & Executing Test Protocols for the Testing team with Test Managers

- Development of FEM Models for heavy-duty trucks to tests the load cases specifically Non-Linear Quasi-Static Analysis, crash analysis, NVH & Fatigue.

- Development of high pressure tanks - CHSS, Composite Pressure Vessels (CPV)  Type-4 Vessel developed and patented at MAGNA

- Testing & Validations : Testing at the coupon level (via Tension/Compression tests, Hammer Test Impetus-4a), Testing at the component level like plastic and metal tanks (sledge Testing, pendulum tests, PSD-Shaker tests, Fatigue Simulator tests )

- Coordination with cross-functional teams in terms of cost, quality, weight management.

- Crash Analysis & Testing: Simulation results validations and model fine-tuning with conducted crash tests like Drop Tests, Side Impact Tests & Sledge Testing

- Validation of simulation results via worldwide crash norms & ratings (FMVSS -301, 305, 214 and EuroNcap)

- Simulations & validations of a fatigue model for cyclic loading of trucks fuel-tanks.

- Multiphysics modeling & simultion of H2 Tanks (at -256°C & 12 bar pressure for LHSS) 


H2 Fuel Tanks - Trucks Diesel/Benzin Fuel-Tanks LHSS (Liquid H2 Tanks) CHSS (Compressed High Pressure Tanks)
FEM Tool ABAQUS RADIOSS HYPERMESH OPTISTRUCT ANSA Hyperview
Daimler - Trucks
Sinabelkirchen
10 months
2022-01 - 2022-10

Develop a realistic FEM Model of the Truck Fuel tanks to validate the prototype tests

Task Force Leader & FEM Simulation Engineer Finite-Elemente-Simulation RADIOSS ABAQUS
Task Force Leader & FEM Simulation Engineer

- To develop a realistic Finite Element Model of a Diesel & Benzine Fuel tanks of Trucks, which should be able to correlate accurately to Prototype Drop Tests.

-  Co-ordinate with material suppliers to retrieve realistic material data and which should be useful to develop realistic model.

- Develop FEM Model which should correlate closely with drop tests conducted according to the Regulations FMVSS - 301 Norms and EuroNcap. 

- Aluminum materials are tested via Tensile/Compression tests not only static but also dynamic which are categorized according to different strain rates.

- Fine-Tuning of FEM Models are done simultaneously as drop tests are conducted in different phases.

- Fatigue Analysis of the Fuel tanks holders are done to evaluate their Cumulative damage due to cyclic loading of a vehicle. 


Kraftstofftank
Finite-Elemente-Simulation RADIOSS ABAQUS
Daimler
Sinabelkirchen
5 years 2 months
2016-08 - 2021-09

Development of KTM Motorcycle Chassis/Frame

CAE Simulation Engineer/Development Engineer
CAE Simulation Engineer/Development Engineer

- FEM (Linear & Non-Linear) Analysis of KTM Motorcycles/e-Scooters (Chassis, Suspensions, Gears, Fuel Tanks & Spoilers)

- Performed Crash Simulations - from concept phase development to prototype build

- Development of Passive Safety Structures for Motorcycle Tanks and Validation with Standards FMVSS (301, 214 & 208) & EuroNcap

- Cross-Validation of simulation results with Tests (Pendulum Test, Sledge Testing, Side Impact with Deformable Barrier)

- NVH Simulations with cross-verification from tests results (Shaker Test PSD)

 

Motorcycle Chassis Motorcycle Fuel Tank Foot-Rest Holder Footrest Battery Spoilers Suspensions
KTM
Salzburg, Mattighofen

Aus- und Weiterbildung

Aus- und Weiterbildung

1 year 2 months
2023-11 - now

Functional Safety Practitioner FSP-1

Automotive ISO 26262 (Road Vehicles Functional Safety), exida
Automotive ISO 26262 (Road Vehicles Functional Safety)
exida
5 years 7 months
2019-06 - now

LSDYNA (Basic + Advanced)

Crash Analysis/ Model Development, DYNAMORE
Crash Analysis/ Model Development
DYNAMORE
7 years 9 months
2017-04 - now

HyperGraph/Hyperworks Customization

Automation in FEM Model Development, ALTAIR
Automation in FEM Model Development
ALTAIR
8 years 4 months
2016-09 - now

ALTAIR - OPTISTRUCT (FEM Basic + Advanced)

FEM Modeling & Simulation, ALTAIR
FEM Modeling & Simulation
ALTAIR
2 years 10 months
2011-10 - 2014-07

Computational Mechanics (FEM,CFD)

Master of Science, Duisburg-Essen University, Germany
Master of Science
Duisburg-Essen University, Germany

Finite Element Method (Linear & Non-Linear), Testing of Metallic Materials, Continuum Mechanics, Fatigue & Lifetime of Material, Thermodynamics of Materials, Computational Fluid dynamics, Numerics Flow Simulation

 

Position

Position

I work as a Senior Engineer Chassis within the automotive industry. I have around 10 years of experience in FEM Structural Analysis, Crash Simulations, Structure Mechanics, Strength/Stiffness Analysis of the Vehicle Frame, Testing & Validations and Vehicle Dynamics. Furthermore, I specialize in the development of motorcycles chassis/frame parts, heavy-duty trucks, passenger vehicles Audi BEV, PHEV and MHEV. I can collaborate with the cross-functional teams to ensure quality, cost efficiency, weight management and compliance with standards.

Kompetenzen

Kompetenzen

Top-Skills

FEM Tool ABAQUS LS-DYNA FEMFAT RADIOSS ANSYS

Berechnung / Simulation / Versuch / Validierung

Altair - Hypermesh
Experte
Altair - Optistruct
Experte
Altair - RADIOSS
Experte
ABAQUS
Fortgeschritten
ANSYS
Fortgeschritten
FEMSITE
Experte
FEMFAT
Experte
ANSA
Experte
META
Experte
Trace Check
Fortgeschritten
DOORS
Experte
dSpace Control Desk
Experte
ISO 26262 FSP -1
Fortgeschritten
MATLAB
Experte
Python
Fortgeschritten
CAD - CATIA
Fortgeschritten

Branchen

Branchen

Automotive & Aerospace

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