Design of prozess control technology & GS/DS drive systems

PRODUCTION TECHNOLOGY

1984-1986
Conceptual design, construction and realisation of automated production plants at the Fraunhofer-Gesellschaft Institute.

Software planning + IBS
Indexing table with 4 test positions for the contour and radioscopy check of rubber parts via image processing for QA.
Simatic-S5-115U/PC-image data computer

Software planning + IBS
Sorting machine for floor panels with image processing system for the identification of position.
Simatic-S5-115U/PC-image data computer

Software planning + IBS
Grinding machine control for 4 grinding cylinders with automatic measurement of thickness of applied computer plates, pre-setting of the grinding cylinders to 1/10 mm and grinding pressure control via driving power.
Simatic-S5-135U shift register control

Software planning + IBS
Automation of supply and discharge (stacking unit) for PC computer plates
Telemechanique

Software planning + IBS
Welding system for metal baskets. Entry of parameter for a maximum of 24 levels
Conveying technology (rotation-infeed and discharge-hand post-processing-welding station - stacking station)
Simatic-S5-115U

Software planning + IBS
Gluten - covering plant for bottom parts of brake pads with identification of position, correction/separation of NIO + repository storage.
Simatic-S5-135U

Software planning + IBS
System realisation on Simatic S5 for CD-varnish coating plants in different construction variants of the feeding control, repository storage and process control.
Simatic-S5-115U

AUTOMOTIVE

1985
Software planning + IBS
Core Production Unit for water cooling jacket with 5 automatic production-tool change programs.
Simatic-S5-115U
1986
Software planning + IBS
Density testing station for M40/M42 water pump housing with indexing table, infeed and discharge control with Bosch robots.
IPC
1995
IBS and optimisation
High rack warehouse, 4 alleys with two RBG.
Simatic-S5-135U
L1-BUS-connection to warehouse management computer - S5 WF723 Laser positioning
1996
IBS
Automation of conveying techniques in varnish plant for engine blocks via code-reader.
Simatic-S5-115U
1996
Error analysis of software and optimisation of production lines crankshaft - camshaft.
Execution of program changes in approx. 40 loading portals.
Allen Bradley SLC
Indramat CLC 3 axle-control
1997
Software planning + IBS
Production lines crankshaft - camshaft
Automatic feeding of production lines from container with 2 surface portals and magnetic claws.
Allen Bradley PLC 5    2 x Indramat CLC with 3 axle control
1997
IBS
2 assembly lines for front / rear axle with 5 bolting stations each
Allen Bradley PLC 5
1998
Support in construction and initial operation crankshaft - camshaft processing - 40 portals
Allen Bradley SLC500
Panelview - Indramat Visual-Motion 5
1999
Software planning + IBS
Standard development for a palletiser (5 servo axles)
Simatic-S7-318-FM357 with Siemens Masterdrives
2000
Software planning + IBS
Sub-area pressing station piston rings and guidings.
Simatic-S7-318-Transline 2000
2000-2001
Software planning + IBS
Sub-area fins package-plant, supply, joining, testing/measuring, bolting
Simatic-S7-318-HMI-ProAgent Diagnosis on monitor panels.
2001
Software planning + IBS
Rear-Quarter-Trim-Panel - pallet conveying technology of material trays for transfer carriages, lifting stations, turning stations and roll conveyors with active target control via programmable code-reader
Simatic-S7-318
2003
IBS
Conveying technology for mail-order company
Simatic-S7-400
2003
Software planning + IBS
Re-construction of coreshooter H1314
Simatic-S5
2004
Software planning + IBS
SKID conveying technology Pupas + Testbox
Simatic-S7
Software planning + IBS
Buffer store logistics Pupas + Testbox
Simatic-S7
2004
Drive optimisation Lifter TRIM 1-4
Simatic-S7-Siemens Micromaster
Drive optimisation Automobile varnish storage racks
Simatic-S7-Siemens FM357 - Siemens DC-bus drives
2006
Programming + IBS
Transfer plants - automation in the manufacturing of tires
Allen Bradley ControlLogix - RSLogix 5000 V13.3

PROCESS ENGINEERING

1983-1984
Software planning + IBS, coking plant
Simatic-S5-150S
1984
Hardware planning, software planning + IBS control for a silo farm with 100 storage silos.
Parallel operation of 2 haulways of a maximum of 8, plausibility check.
Simatic-S5-150
1985
Software planning + IBS
HCL - tank farm
Simatic-S5-115U
1991
Software planning + IBS
REA - ventilator with 500 KW power, calculation of operating point and boundary line, supervision and protection.
Simatic-S5-115U
1994
Software planning + IBS
Control and regulation technology for two fluidized bed incinerators.
Allen Bradley PLC5
1995
Software planning + IBS
Conversion of operating system to software standard ITAMAT Siemens under Allen Bradley.
Siemens - Allen Bradley
1995
Software planning + IBS
Power plant disposal of cinder - post-mixture
Simatic-S5-135U-Interface to Coros B approx. 2000 process variables
1998-1999
Software planning + IBS
Bio filter and sewage plants
Simatic-S5/S7-400
1999
Software planning + IBS
Foods industry - enzymes treatment plant
Simatic S7-Visualisation with WinCC
2002
Software planning + FAT
Bio-chemistry-pharmacy according to cGMP, FDA and GAMP regulations.
Honeywell Plantscape
2004
Software planning + IBS
Modernisation of sewage plants
Simatic-S5-connection for new visualisation
2005
Software planning + IBS
Isolators according to cGMP, FDA and GAMP in the pharmacy industry.
Simatic S7-Simatic HMI Touch Panel TP170B
2005
Software planning + IBS
Automation of sewage plants.
Loop Checks
Simatic S7-Simatic HMI MP270
2006/2007
Automation of pharma and food plants according to GMP regulations.
Simatic S7-Visualisation with WinCC + Protool

COMPLETE PLANTS  -  SERVICE INDEX -  CONSTRUCTION SUPERVISION

1988-1989
Service description:  Overhead program
Programming and initial operation
Production control of the CBM based on order specifications for a casting plant with interface to 3 lines with each (2 KH, 2 CBM, 2 KSM, 2 BGG, P+F), electrical suspension tracks, high-racks and forms.
Allen Bradley PLC 3
1990-1991
Complete delivery
2 KSM, programming, 20 meters of switch gears, hardware planning, electrical assembly, supervision of construction and initial operation.
Simatic-S5-135U - IP246 - WF470 - IP244 - Graph 5
1992
Complete delivery
E-assembly in building shell - commissioning
1992
Complete delivery
Density testing station of performance control of the test items (engines) and test to density in rotating condition
Bosch CL300
1993
Supervision of construction of control technology
Program completion and IBS
SPS + control technology for a bio-filter plant consisting of 9 bio-filters
1000 Process variables
AEG-A250-AKF125-REPAS-RESY-CIM
1996
Supervision of Commissioning Simatic S5-Part Electrical Furnace TSMP1
1999
Supervision of construction of preservation plant
Transport control - blasting plant - varnishing plant
Software planning + IBS of the varnishing plant for sheet steel with variable settings of the measurement and process parameter.     24 m (L) x 4,75 m (W) x 0,2 m (H)
Simatic-S5-135U
2000
Supervision of Commissioning Conveyor System Paint Shop
Creation of documentation for the success and result control of the initial operation and start-up phase.

REFERENCE                        

-ALFING MONTAGETECHNIK / BMW
-TDK MB BUDERUS FORD
-FRAUNHOFER / IBM FREUDENBERG TEVES CONTI KÖGEL
-GSA-AUTOMATION (FORD- GERMANY SPAIN ENGLAND OPEL-BELGIUM)
-HOTTINGER MASCHINENBAU / EISENWERK BRÜHL DB KOLBENSCHMIDT
-SAMSOMATIC AUTOMATIONSSYSTEME / BMW BOSCH TEMIC DÜKER
-SIEMENS DEMATIC / OTTO PRINTUS
-RULAND ENGINEERING / DNG SCHOENENBERGER BIOTEST KRONES/COPEO
-PASSAVANT AG - PWT

Professional education in EMSR initial operation department of a chemistry company.
Activity:
Initial operation of wired logic modules and process workflow controls, as well as conventional measurements and control equipment (loop-checks) in chemical plant construction.

Certified electrical engineer

Freelance activity since 1984